Pole-Mounted Phase Distribution Transformer Tank for the Brazilian market

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  • Details

Factory Profile

Established in May 2020, the factory manufactures transformer tanks and related metal products. It has a total building area exceeding 40,000 square meters and employs more than 200 people. Its facilities include three intelligent digital production lines, ten automated CNC machines, and three fully automated powder coating lines.

The factory integrates laser cutting, roll forming, welding, pressing, surface treatment, screen printing, and packaging. All major processes are completed at the factory, supported by leak testing and quality inspections. This enables direct control over production quality and coordination, supporting both volume production and customized requirements.

Product Advantages

  1. Thorough pretreatment for improved corrosion resistance and coating adhesion
    A seven-stage pretreatment process, including pre-degreasing, degreasing, and water rinsing, prepares the surface for powder coating and helps improve coating adhesion and corrosion resistance.

  2. Automated powder coating for consistent surface quality
    Fully automated powder coating systems and a 120-meter curing oven provide a uniform, stable curing environment, helping maintain consistent coating quality and appearance across production batches.

  3. Automated welding and leak testing for structural integrity and sealing quality
    Automatic straight seam welding and robotic welding are combined with manual finishing, grinding, and leak testing to support consistent weld quality, structural reliability, and tank sealing performance.

  4. Direct process control through integrated manufacturing
    Major processes—from cutting, forming, and tank cover tooling manufacture to welding, powder coating, screen printing, and packaging—are completed at the factory, enabling close quality control and efficient production coordination.

  5. Flexible production and customization
    Production arrangements can be adjusted to customer requirements. Screen printing of graphics and identification markings is also available to meet different product and appearance specifications.

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